Wonsen Intelligent ｜ Integrated Digital‑Intelligent Factory Solution for Solid Dosage Forms

PART.01 SCADA System – Deep Integration of Equipment and Systems, Enabling Automation, Digitalization, and Integrated Control
Wonsen SCADA system collects real‑time data – including process parameters, utility parameters, environmental parameters, and video monitoring – through unified data interfaces. All data are centrally stored and backed up, ensuring that all key data are queryable and traceable, meeting requirements for data integrity and consistency. The data are analyzed and displayed via a 2.5D visual interface, allowing users to monitor equipment status anytime, anywhere. This enables transparent, visual dashboard management of the entire workflow – from dispensing, granulation, drying, mixing, tablet compression, coating, cleaning, packaging, to warehousing – and supports multi‑terminal access via desktop, web, and mobile devices.

Moreover, the system serves as a monitoring and dispatching center for equipment, a batch and reCipe allocation center, and a report analysis and output center. Its recipe management function allows rapid switching of production modes based on formulations for different dosage forms such as tablets, capsules, granules, and pills, reducing manual operation errors. It automatically generates electronic batch records, linking production recipes, operators, and equipment parameters, and supports one‑click root‑cause tracing of quality issues. The system also provides advanced secondary data analysis capabilities (e.g., OEE calculation, golden batch analysis, etc.), generating intelligent line‑wide reports that offer strong support for enterprise decision‑making and optimization.

PART.02 MES Production Execution Management System – Full Integration of Enterprise Information Flow, Enabling End‑to‑End Visual and Controllable Production
Wonsen MES system collects real‑time key data and production dynamics related to personnel, equipment, materials, processes, environment, and testing during production. It enables scientific control over production, quality, materials, supply, processes, and other critical links, ensuring standardized operation of operational and management activities while supporting rapid query and traceability of information and data.

By integrating continuous information flows both inside and outside the enterprise, the system achieves full enterprise‑wide information integration. It provides functionalities such as planning management, process management, warehouse management, quality management, barcode traceability, alert management, data analysis, automated electronic batch records, personnel access control, and audit trails. Coupled with dynamic electronic dashboard management, it builds a data‑driven, refined, intelligent, and visual monitoring and decision‑making system, empowering enterprises to achieve visualized and precise control over the entire production process.

PART.03 EMS Energy & Environment Management System – The "Energy Management Hub" of Enterprises, Helping Achieve Energy‑Saving and Consumption‑Reduction Goals
Wonsen EMS Energy & Environment Management System integrates IoT, big data analytics, and AI technologies to enable real‑time monitoring of energy consumption data during production, multi‑dimensional in‑depth energy usage analysis, customized reporting services, automatic anomaly alerts, and integrated system control, thereby achieving precise management of energy and environment. Serving as the enterprise's "energy control hub," the system centrally and uniformly manages all energy‑consuming equipment across the plant, accurately identifies abnormal energy consumption data, and combines intelligent regulation measures to realize closed‑loop management of enterprise energy consumption – making it visible, understandable, controllable, and reducible. This robustly supports enterprises in achieving their energy‑saving, consumption‑reduction, and green sustainable development goals.