New design pharmaceutical roller compactor granulatorn manufacture

Short Description:

The roller compactor adopts continuous feeding and discharging, integrates the functions of extrusion, crushing and granulation, and directly presses the powder material into particles.

It is especially suitable for granulation of materials which are wet, hot, easy to decompose or agglomerate.

It has been widely used in pharmaceutical, food, chemical and other industries.

In the pharmaceutical industry, particles from the roller compactor can be directly pressed into tablets or filled into capsules.


Product Detail

Product Tags

Application

Roller compactor adopts continuous loading and discharging, integrates the compacting, cutting and granulating mill functions/ directly makes powder into granules. It is especially suitable for granulation of materials which are thermo-sensitive and humidity sensitive, easily broken down or agglomerated. It has been widely used in pharmaceutical, food, chemical and other industries. In the pharmaceutical industry, granules made by the roller compactor can be directly pressed into tablets or filled into capsules.

Features

▲ 3 functions in one unit: compacting, cutting, granulating mill
▲ Simplified process to obtain highly stable granules. No water or other liquid is added and need drying, so the Loss of active ingredients due to decomposition can be eliminated A Rollers with a water circulating cooling system
▲ Rollers available with different types: smooth, anilox, curie
▲ Overall modular design, compact structure, better space utilization
▲ The power area is separated from the work area to prevent cross contamination AHorizontal screw feeding structure z exposed installation of compacting roller system, easy to clean&maintain
▲ With vacuum air exhaust for feeding system
▲ Fully meet GMP requirements
▲ Control system complying 21 CFR Part 11 requirements

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Technical Parameter

Item Model

LG-15

LG-30

LG-60

LG-100

LG-200

LG-300
Loading capacity (kg/h)

15

30

60

100

200

300

Total power (kW)

3

3.5

11.5

13

16.5

27

Max pressure of roller (MPa)

13

13

25

25

25

25
Water chiller power (kW)

1.46

1.46

1.46

1.46

1.46

1.46
Weight (kg)

800

1000

2200

2600

3600

5000
Dimensions (L*W*H)(mm)

1020*1120*1620

1200*920*1600

1580*1100*1600

1899*1377*1846

2066*1460*1958

2000*3800*3300

Note: Our company can customize products according to user requirements

Working Principle

The LG roller compactor is mainly composed of the following parts: material conveying system, direction changing material conveying system, extrusion system, crushing system, front cover system, water cooling system, granule sizing system, hydraulic system, machine body combination, cover plate combination and rotary screen system (not provided for partition installation). 

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Production - advanced processing equipment

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Production - advanced processing equipment

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Production - Lean management (Assembly site)

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Production- Quality management

Quality policy:
customer first, quality first, continuous improvement and excellence.

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Advanced processing equipment + precision testing instruments + strict process flow + finished product inspection + customer FAT
=Zero defect of factory products

Production quality control (precision testing instruments)

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packing & shipping

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